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High-Performance Ti-6Al-4V (Grade 5) Titanium Alloy Substrate Precision Forged for Metal Laser Printing Systems

High-Performance Ti-6Al-4V (Grade 5) Titanium Alloy Substrate Precision Forged for Metal Laser Printing Systems

Marchio:	DLX
Numero di modello:	Substrato di costruzione in lega di Ti
Moq:	20 kg
Condizioni di pagamento:	L/C, D/A, D/P, T/T, Western Union, MoneyGram
Capacità di approvvigionamento:	500 tonnellate al mese

Informazioni dettagliate

Descrizione di prodotto

Informazioni dettagliate

Luogo di origine:

Cina

Certificazione:

CE,ROHS,ISO9001

Capacità di alimentazione:

500 tonnellate al mese

Evidenziare:

Ti-6Al-4V (Grade 5) Titanium Alloy Substrate

High-Performance Titanium Alloy Substrate

Precision Forged Titanium Alloy Substrate

Descrizione di prodotto

High-Performance Ti Alloy Build Substrate for Metal Laser Printing Systems

At DLX, we specialize in manufacturing high-performance titanium alloy build substrates designed specifically for metal laser printing systems. These substrates serve as the foundation for precision metal additive manufacturing, ensuring stable adhesion, heat distribution, and repeatable results across production batches.

Titanium alloys, known for their high strength-to-weight ratio, corrosion resistance, and excellent thermal conductivity, make them ideal for laser printing applications involving aerospace, medical, and high-performance industrial components.

Titanium Alloy Substrate for 3D Printing – High Strength and Corrosion Resistance Base Plate

The DLX Ti alloy build substrate combines advanced metallurgy with strict flatness and surface control, ensuring compatibility with a wide range of metal powders such as titanium, Inconel, stainless steel, and cobalt-chrome alloys. Each substrate is engineered to minimize warping under repeated thermal cycles, extending the usable life of both the substrate and the printing system.

Material Specifications

DLX's Ti alloy substrates are primarily produced using Ti-6Al-4V (Grade 5) or custom titanium alloy formulations, optimized for laser printing. These materials exhibit:

High melting point: Enables stable operation under extreme heat during laser sintering
Excellent adhesion characteristics: Promotes uniform powder fusion and strong layer bonding
Superior flatness and dimensional accuracy: Critical for high-resolution printing precision
Thermal shock resistance: Reduces cracking and deformation under rapid heating and cooling cycles

We utilize a precision forging and stress-relief annealing process, followed by fine surface polishing to achieve micro-scale flatness deviations below ±0.02 mm, ensuring perfect platform performance in industrial-grade additive manufacturing systems.

Applications

Aerospace Components – Used for lightweight structural parts, turbine housings, and engine mounts requiring high strength and corrosion resistance
Medical Implants – Titanium substrates are biocompatible, making them suitable for dental, orthopedic, and custom prosthetic manufacturing
Automotive Performance Parts – Ideal for prototype exhausts, heat exchangers, and high-stress engine components
Energy and Chemical Equipment – Resistant to corrosion and high temperatures, enabling use in heat exchangers and reactor components
Research and Prototyping – Commonly used in R&D labs for 3D metal printing experiments and new alloy testing

Industry Trend Analysis

The global metal additive manufacturing industry has shifted rapidly toward high-precision and multi-material compatibility. Titanium alloys, once reserved for aerospace use, are now becoming a mainstream material for industrial 3D printing.

Current Market Trends

Reusability of substrates – Manufacturers seek longer substrate lifecycles to reduce operational costs
Custom size and thickness – To match diverse 3D printer models
Better heat management – For stable layer fusion and reduced residual stress
Material traceability – Especially for medical and aerospace compliance standards (ISO 13485, AS9100)

DLX continues to invest in R&D to address these needs, introducing next-generation Ti substrates with improved heat dissipation layers and enhanced surface hardness.

DLX Advantage

Custom Machining: DLX provides size customization (100 mm to 400 mm diameter, or rectangular up to 500*500 mm) with precise surface parallelism
Consistent Alloy Quality: Each batch undergoes spectrographic analysis to verify composition consistency, ensuring uniform performance
Extended Lifespan: Our special heat treatment process allows substrates to be reused multiple printing cycles without distortion
Direct Compatibility: Fully compatible with mainstream laser printing systems, including multi-laser setups
Technical Support: DLX offers process consultation, including preheating, powder adhesion testing, and surface reconditioning services
Global Supply Chain Efficiency: Fast delivery and strict export packaging designed for safe transportation

Technical Comparison

Property / Parameter	DLX Ti Alloy Substrate	Standard Ti-6Al-4V Plate	Stainless Steel Base	Aluminum Base Plate
Material Strength (MPa)	895 – 930	860	520 – 620	300 – 350
Density (g/cm³)	4.43	4.43	7.9	2.7
Melting Point (°C)	~1660	~1660	~1450	~660
Thermal Conductivity (W/m·K)	6.7 – 7.0	6.7	15	235
Reusability (printing cycles)	30+	15–20	10–15	<10
Flatness Deviation (mm)	±0.02	±0.05	±0.1	±0.15
Weight Reduction Benefit	High	Moderate	Low	Moderate
Corrosion Resistance	Excellent	Good	Medium	Poor

About DLX

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands.

All products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications. For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

Frequently Asked Questions

What is a Ti alloy build substrate used for?

It acts as the foundation plate in metal laser 3D printers, supporting powder adhesion and maintaining dimensional accuracy during the build process.

Why is titanium alloy preferred over steel or aluminum substrates?

Because it combines strength, heat resistance, and lightweight properties, titanium alloys remain stable during high-temperature laser melting, ensuring consistent print quality.

Can DLX customize substrate size and thickness?

Yes, DLX offers full customization for different laser printer models and process requirements.

How many times can a Ti alloy substrate be reused?

Depending on print intensity and maintenance, DLX substrates typically last for 30–50 build cycles with minimal surface reconditioning.

How should the substrate surface be maintained?

After each print, the surface should be gently machined or sanded to remove residual powder, maintaining surface flatness and adhesion.

Are DLX substrates compatible with multiple laser systems?

Absolutely. They are designed to work with both single- and multi-laser setups from various system manufacturers.

What is the tolerance range for DLX Ti alloy substrates?

Flatness deviation is within ±0.02 mm, and parallelism is controlled within ±0.03 mm for maximum print accuracy.

Can DLX provide traceability for aerospace and medical use?

Yes. All DLX Ti alloy substrates come with material certificates and optional third-party testing reports to meet industry compliance standards.

DLX Leads the Evolution of Titanium Alloy Substrates in Metal Additive Manufacturing

As additive manufacturing evolves from rapid prototyping to mass production, the quality of build substrates has become a defining factor in print reliability. Titanium alloy substrates offer the perfect combination of mechanical integrity, weight efficiency, and thermal performance — all essential for stable and repeatable laser melting processes.

At DLX, we understand that every print job depends on the stability of its foundation. Our engineers focus on precision, durability, and material purity, ensuring every Ti substrate supports demanding industrial workflows. By controlling every step — from billet selection to heat treatment and final polishing — DLX delivers substrates that not only meet but exceed the tolerance and performance expectations of high-end 3D printing systems.

With global manufacturers moving toward sustainable and recyclable materials, DLX titanium substrates stand out for their reusability and reduced distortion. Customers benefit from fewer replacements, consistent builds, and lower operating costs. In an industry where microns matter, DLX ensures every substrate is ready for the future of high-precision additive manufacturing.

Tag:

Piastra base di stampa in lega di titanio ASTM B348 UNS R56400 Substrato leggero per stampa 3D per sistemi SLM e DMLS ad alta precisione

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Dettagli dei prodotti

High-Performance Ti-6Al-4V (Grade 5) Titanium Alloy Substrate Precision Forged for Metal Laser Printing Systems

High-Performance Ti-6Al-4V (Grade 5) Titanium Alloy Substrate Precision Forged for Metal Laser Printing Systems

Ti-6Al-4V (Grade 5) Titanium Alloy Substrate

High-Performance Titanium Alloy Substrate

Precision Forged Titanium Alloy Substrate